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FlexCell FS Dual-Purpose Arc/Laser Robotic Welding Systems Overview Overview ase welding productivity and precision for a wide variety of small to medium-sized parts.

Offered in both arc and laser configurations, FlexCell FS systems deliver process flexibility that can be tailored for the specific demands of many complex welding tasks. All IPG robotic welding systems are backed by decades of welding automation experience and 24/7/365 technical support.

Arc or Laser Welding Modular Design Production Optimized FlexCell FS robotic welding systems are highly-configured pre-engineered platforms designed to increase welding productivity and precision for a wide variety of small to medium-sized parts.

Offered in both arc and laser configurations, FlexCell FS systems deliver process flexibility that can be tailored for the specific demands of many complex welding tasks. All IPG robotic welding systems are backed by decades of welding automation experience and 24/7/365 technical support.

Arc and Laser Welding Process Flexibility Welding Automation Doesn't Have to Be All or Nothing Will you still be welding the same parts the same way in six months? A year? Five years? A rigid machine forces you to commit to a welding process now. A flexible machine grows and adapts to your needs.

That’s why we created the FlexCell FS. Integrate a turnkey arc welding solution and add laser capability later. Or start with laser welding and change to MIG to . Either way, our welding automation team is prepared to offer you a solution that meets you where you are. FlexCell FS is built for manufacturers...

New to robotic welding automation Trying to mitigate risk while increasing productivity and reliability Transitioning from arc welding automation to laser welding automation Expecting to alternate between laser and arc to , application, and welding process optimization FlexCell FS is built for industries like...

General manufacturing and fabrication Contract manufacturing Automotive Aerospace Appliances and white goods Agricultural equipment Heavy industry Arc Welding Arc Welding Options Arc Welding Advantages Reliable, acessible welding automation.

Laser welding is powerful, but it's not a real-world fit for every production line or shop floor. Part tolerancing, material quality, and gap variations can make arc welding a more reliable and consistent process. Sound familiar?

If it does, or if your operation just isn't ready for a laser system yet, then we are happy to offer a powerful robotic arc welding solution and decades of experience to go with it. You can always trade up to a laser welding configuration in the future.

Arc Welding Options & Configurations Your choice of arc welding power source Whether you have an in-house preference or are trying to optimize process variables like heat input, gap bridging, spatter, and weld stability, we offer major automation-ready GMAW brands like Miller, Lincoln, Fronius, and ESAB.

Welding torch cleaning stations Robotic welding systems are at their best when they are able to offer both increased productivity and increased joining consistency. An automated torch cleaning station helps with both, ensuring stable gas and arc behavior and reducing planned and unplanned system downtime.

Single or dual trunnion options Whether you are working with large weldments and complex fixturing or can trade work space for maximum machine utilization, the FlexCell FS platform’s trunnion options maximize your machine’s potential.

Choose a single trunnion for heavy-duty parts and a dual trunnion configuration for optimized load-while-running productivity. More tolerant of variation: Automated arc welding is more tolerant of fit-up gaps and joint variation, reducing upstream production demands.

Increased heavy-duty flexibility: Arc welding is often the best process for thicker materials, heavy structural work, or designs that require wider weld seams. Increased accessibility: Robotic arc configurations come with reduced initial costs and more straight-forward integration.

Familiarity: For manufacturers with robotic arc welding experience, configuration and implementation is easier and more familiar. Laser Welding Laser Welding Options Laser Welding Advantages Power. Precision. Productivity.

Laser welding offers the speed, precision, and process control that enables the fabrication of a wide variety of cutting edge products. From aerospace components to household appliances and from small part runs to serial production, laser welding is a high-quality process that delivers significant ROI.

Not sure if you’re ready for laser welding? With decades of experience in arc and laser welding automation, we’re here to make integrating a laser solution painless, from process development to technical support.

Laser Welding Options & Configurations Lasers optimized for your requirements From our standard high-reliability IPG industrial fiber laser sources to dual-beam lasers purpose-built to maximize weld quality and reliability, our laser experts identify the best IPG laser technology for your applications.

Purpose-built laser welding heads & optics IPG high-power laser welding optics and dedicated welding heads are designed to optimize robotic weld quality and throughput. Whether you need to fill larger gaps or make many welds in a wide field of view, we deliver the right t for the job.

Precision welding machine vision Laser welding is a precision process and that means delivering laser energy with sub-millimeter accuracy. Machine vision options, including seam finding and vision-guided weld placement, ensure consistent welds that rarely require rework.

Single and dual trunnion options Whether you are working with large weldments and complex fixturing or can trade work space for maximum machine utilization, the FlexCell FS platform’s trunnion options maximize your machine’s potential.

Choose a single trunnion for heavy-duty parts and a dual trunnion configuration for optimized load-while-running productivity. Speed and productivity: laser welding offers rapid weld penetration and unmatched travel speeds.

Supports advanced automation: Integrates with machine vision to reduce part holding and fixturing complexity. Precision and quality: Produces narrow welds with low heat input, improving consistency while minimizing thermal distortion and secondary finishing processes. System Features & Options One platform.

Six unique configurations. Take advantage of a highly-configurable robotic welding platform built for your requirements. Maximize weld quality, productivity, and tackle a wide range of part sizes, geometries, and complexities.

Single-station fixed table Single-station trunnion Single-station 2-axis positioner Dual-station fixed table Dual-station trunnions Dual-station 2-axis positioner FlexCell FS System Specifications FlexCell FS System Standard Dimensional Specifications Welding Table Length Single Station: 2032 mm Dual Station: 1016 mm Welding Table Width 762 mm Welding Table Height 812 mm System Length 3712 mm System Width 2969 mm System Height 2934 mm Standard Options-Mounted 1.5 kW Fiber Laser IPG YLR Rack-Mounted 6 kW Fiber Laser IPG YLS Cabinet 6 kW Fiber Laser IPG Dual-Beam 6 kW Fiber Laser Robotic Arms FANUC Laser Welding Heads IPG D30 Laser Welding Head-Power Laser Scan Head IPG D33 Ultra High-Power Laser S